How to restore rusty cast iron without the use of harsh chemicals! When I thrift cast iron that is a little rusty (or neglect the skillets I already have...) this is my go-to method for restoring them for use in my kitchen.
Inside of your plastic bin or aluminum pan, create a mix that is 1 part vinegar to 1 part water.
Fully submerge your rusty cast-iron skillet in the water and vinegar mixture. Allow it to soak for 30 minutes.
Check to see if any of the rust is flaking off easily when you touch it with your brush. If it is not, soak for another 30 minutes.
Use coarse salt, your stiff brush, and water to scrub off the rust all over your cast iron pan.
Rinse your pan off thoroughly to ensure no rust is left on it. Dry with a towel.
Coat your entire pan with a thin layer of oil of your choosing. Wipe it down again, removing the excess oil, leaving a very light coat behind.
Dry your pan completely. You can do this by heating it on a burner (while supervising) or by heating your oven to 350°F and placing the pan upside down on an oven rack for 15 minutes.
Reseason your cast iron with a layer of oil again and then wipe it down with a dry towel.
Place your cast iron back in the oven again upside down. Set it to 500°F and leave for 1 hour.
After one hour has passed, turn your oven off. Allow the pan to stay inside as it cools all the way down.
Repeat steps 8-10 once more. (Optional: do it up to 6 times for a great reseasoning.)
Notes
Do not soak your cast iron for too long in the water and vinegar mix! Check it over every 30 minutes until you see the rust flaking off a little bit. I personally would not go longer than 2 hours.
When you preseason your cast iron, coat all sides. Even the outside, bottom, and handle!
Don't use dish soap or other soaps on your cast iron skillet.
Don't use steel wool. If you don't have a stiff brush, use the scrubbing side of a sponge instead.
Avocado oil is my seasoning oil of choice!
I used a 17 ¼ inch x 12 11/16 inch x 4 inch aluminum foil roasting pan for this project. The smallest cast iron skillet used 7:7 water to vinegar ratio. The large flat pan used an 11:11 water to vinegar ratio. The large skillet used a 16:16 water to vinegar ratio.